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What Is Incoloy 825 Capillary Tubing Used For?
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What Is Incoloy 825 Capillary Tubing Used For?

Views: 222     Author: Robert     Publish Time: 2025-04-07      Origin: Site

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Introduction to Incoloy 825

Properties of Incoloy 825 Capillary Tubing

>> Chemical Composition

>> Physical Properties

Applications of Incoloy 825 Capillary Tubing

>> 1. Hydraulic Control Lines:

>> 2. Liquid/Gas Transportation Lines:

>> 3. Medical Devices and Equipment:

>> 4. Chromatography Applications:

>> 5. Measurement Devices:

>> 6. Remote Thermometer Systems:

>> 7. Oil and Gas Industry:

Manufacturing Process

Benefits and Features

Industry Uses

Conclusion

Frequently Asked Questions

>> 1. What is Incoloy 825 Capillary Tubing Made Of?

>> 2. What Are the Typical Applications of Incoloy 825 Capillary Tubing?

>> 3. How Does Incoloy 825 Perform in Corrosive Environments?

>> 4. Is Incoloy 825 Capillary Tubing Weldable?

>> 5. What Are the Temperature Limits for Incoloy 825 Capillary Tubing?

Citations:

Incoloy 825 capillary tubing is a specialized form of tubing made from Incoloy 825, a nickel-iron-chromium alloy known for its exceptional corrosion resistance and versatility. This tubing is designed for applications requiring precise control and resistance to corrosive environments. In this article, we will explore the uses, properties, and applications of Incoloy 825 capillary tubing.

Inconel 625 Hydraulic Control Line_1

Introduction to Incoloy 825

Incoloy 825 is a nickel-based alloy that includes significant amounts of iron, chromium, molybdenum, copper, and titanium. This composition provides excellent resistance to both oxidizing and reducing acids, making it ideal for environments where corrosion is a significant concern. The alloy's ability to withstand chloride stress corrosion cracking is particularly valuable in marine and chemical processing applications.

Properties of Incoloy 825 Capillary Tubing

Incoloy 825 capillary tubing is manufactured to have a smaller diameter and precise thickness, which makes it suitable for applications requiring high precision and control. The tubing can be produced in both seamless and welded forms, with various surface finishes available to meet specific requirements.

Chemical Composition

The chemical composition of Incoloy 825 includes:

- Nickel (Ni): 38-46%

- Iron (Fe): 22%

- Chromium (Cr): 19.5-23.5%

- Molybdenum (Mo): 2.50-3.50%

- Copper (Cu): 1.50-3.0%

- Manganese (Mn): 1%

- Titanium (Ti): 0.60-1.20%

- Silicon (Si): 0.50%

- Aluminum (Al): 0.20%

- Carbon (C): 0.050%

- Sulfur (S): 0.030%

Physical Properties

Incoloy 825 has a density of approximately 8.14 g/cm³ and a melting range of 1370-1400°C. Its mechanical properties include a tensile strength of at least 586 MPa and a yield strength of at least 241 MPa.

Applications of Incoloy 825 Capillary Tubing

Incoloy 825 capillary tubing is used in a variety of applications due to its corrosion resistance and precision:

1. Hydraulic Control Lines:

Incoloy 825 capillary tubing is used in hydraulic systems where precise control and resistance to corrosion are essential.

2. Liquid/Gas Transportation Lines:

It is used for transporting liquids and gases in environments where corrosion could be a problem.

3. Medical Devices and Equipment:

The tubing's resistance to corrosion makes it suitable for use in medical devices that require precise fluid control.

4. Chromatography Applications:

Incoloy 825 capillary tubing is used in chromatography due to its ability to withstand corrosive chemicals.

5. Measurement Devices:

It is used in measurement devices for precise fluid handling.

6. Remote Thermometer Systems:

The tubing's resistance to corrosion makes it suitable for use in remote thermometer systems.

7. Oil and Gas Industry:

Incoloy 825 capillary tubing is used in the oil and gas industry for control lines and chemical injection lines due to its resistance to corrosive environments.

Inconel 625 Capillary Tubing_2

Manufacturing Process

The manufacturing process for Incoloy 825 capillary tubing involves forming the alloy into a tubular shape, which can be achieved through various methods such as rolling and welding. The tubing is then polished to achieve the desired surface finish.

Benefits and Features

Incoloy 825 capillary tubing offers several benefits and features that make it a preferred choice in various industries:

- Corrosion Resistance: It provides excellent resistance to a wide range of corrosive media.

- High Temperature Resistance: The tubing can withstand high temperatures, making it suitable for applications in power generation and chemical processing.

- Precision: Its precise dimensions allow for accurate fluid control, which is critical in applications like chromatography and medical devices.

- Durability: Incoloy 825 capillary tubing is durable and long-lasting, reducing maintenance costs over time.

Industry Uses

Incoloy 825 capillary tubing is widely used across several industries due to its unique properties:

- Oil and Gas: For control lines and chemical injection lines.

- Chemical Processing: For handling corrosive chemicals.

- Medical: For precise fluid control in medical devices.

- Aerospace: For fuel lines and other critical systems.

Conclusion

Incoloy 825 capillary tubing is a versatile and reliable material for applications requiring high corrosion resistance and precision. Its use in various industries, from oil and gas to medical devices, underscores its value in environments where durability and control are critical.

Alloy 825 welded coiled tubing_3

Frequently Asked Questions

1. What is Incoloy 825 Capillary Tubing Made Of?

Incoloy 825 capillary tubing is made from a nickel-iron-chromium alloy with additions of molybdenum, copper, and titanium, providing excellent corrosion resistance.

2. What Are the Typical Applications of Incoloy 825 Capillary Tubing?

Incoloy 825 capillary tubing is used in hydraulic control lines, liquid/gas transportation lines, medical devices, chromatography applications, measurement devices, and the oil and gas industry.

3. How Does Incoloy 825 Perform in Corrosive Environments?

Incoloy 825 offers excellent resistance to a wide range of corrosive media, including sulfuric acid, phosphoric acid, and seawater, making it ideal for environments where corrosion is a concern.

4. Is Incoloy 825 Capillary Tubing Weldable?

Yes, Incoloy 825 is weldable using standard techniques, although pre-weld cleaning is recommended to avoid contamination.

5. What Are the Temperature Limits for Incoloy 825 Capillary Tubing?

Incoloy 825 capillary tubing is suitable for service temperatures up to approximately 538°C (1000°F).

Citations:

[1] https://www.aeether.com/AEETHER/products/incoloy-825-nickel-alloy-capillary-tube.html

[2] https://widesteel.com/product/incoloy-825-capillary-tubing-3-8-inch-od-0-049inch/

[3] https://www.youtube.com/watch?v=9Umsb8WpM5g

[4] https://www.geopsi.com/products/capillary-tube/0-160-capillary-tube-inconel-825-030/

[5] https://widesteel.com/product/alloy-825-control-line-for-oil-and-gas/

[6] https://www.aeether.com/AEETHER/products/nickel-alloy-capillary-tube.html

[7] https://widesteel.com/product/inconel-825-capillary-tube-control-line-for-oil-well/

[8] https://www.allianzsteel.com/article/common-questions-about-incoloy-825-pipestubes.html

[9] https://www.aeether.com/AEETHER/media/media-35/media.html

[10] https://zxnickelalloy.en.made-in-china.com/product/mnjUaCQyvXRT/China-Acid-Resistant-High-Strength-Incoloy825-Capillary-Tubes-for-Harsh-Chemical-and-Marine-Applications-.html

[11] https://widesteel.com/product-category/capillary-tubing/incoloy-825-capillary-tubing/

[12] https://www.samaterials.com/incoloy825-capillary-tube.html

[13] https://zxnickelalloy.en.made-in-china.com/product/UJjYnMfoVXrT/China-Seawater-Resistant-Incoloy-825-Capillary-Tubes-for-Desalination-Plants.html

[14] https://www.oshwin.com/incoloy-alloy-825-tube-fittings.html

[15] https://www.oepipe.com/showroom/inconel-825-capillary-tube-1-4-od-0-049-wall-thickness-10-000feet-roll.html

[16] https://www.alibaba.com/product-detail/swaging-reducing-custom-made-capillary-tube_1600824242755.html

[17] https://www.youtube.com/watch?v=wXhSyx9eoP4

[18] https://www.youtube.com/watch?v=GPB1KGmTheU

[19] https://www.control-lines.com/factory-making-alloy-825-capillary-tubing-control-line-hydraulic-control-line-flatpack-meilong-2-product/

[20] https://www.aeether.com/AEETHER/grades/825.html

[21] http://lb.control-lines.com/incoloy-825-capillary-tubing-chemical-injection-line-product/

[22] https://www.lgpipeindia.com/astm-b423-b163-uns-n08825-incoloy-alloy-825-seamless-pipe-tube.html

[23] https://www.control-lines.com/100-original-factory-alloy-825-capillary-tubing-pvdf-encapsulated-n08825-chemical-injection-line-tube-meilong-product/

[24] https://www.oshwin.com/incoloy-alloy-825-seamless-pipe.html

[25] https://www.rajdeepmetals.com/incoloy-825-tube-fittings.html

[26] https://shop.machinemfg.com/comprehensive-guide-to-incoloy-825/

[27] https://www.aeether.com/AEETHER/media/media-96/media.html

[28] https://www.aeether.com/AEETHER/media/media-28/media.html

[29] https://www.tubotechinc.com/incoloy-825-tubes.html

[30] https://www.metallicametals.com/incoloy-825-boiler-tube-supplier-stockist.html

[31] https://www.control-lines.com/incoloy-825-chemical-injection-line/

[32] https://www.sscontrolline.com/what-industries-use-inconel-625-capillary-tube-the-most.html

[33] https://tubingchina.com/incoloy-825-stainless-steel.htm

[34] https://shop.machinemfg.com/comprehensive-guide-to-incoloy-825-wire-prices-specifications-and-suppliers/

[35] https://www.nickelalloysonline.co.in/incoloy-825-tube.html

[36] https://www.roopamsteel.com/astm-b163-uns-n08825-incoloy-alloy-825-tube.html

[37] https://widesteel.com/product/inconel-625-capillary-tubing-3-8-inch/

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